Ultrastrong MXene films via the synergy of intercalating small flakes and interfacial bridging

Titanium carbide MXene combines high mechanical and electrical properties and low infrared emissivity, making it of interest for flexible electromagnetic interference (EMI) shielding and thermal camouflage film materials. Conventional wisdom holds that large MXene is the preferable building block to assemble high-performance films. However, the voids in the films comprising large MXene degrade their properties. Although traditional crosslinking strategies can diminish the voids, the electron transport between MXene flakes is usually disrupted by the insulating polymer bonding agents, reducing the electrical conductivity. Here we demonstrate a sequential densification strategy to synergistically remove the voids between MXene flakes while strengthening the interlayer electron transport. Small MXene flakes were first intercalated to fill the voids between multilayer large flakes, followed by interfacial bridging of calcium ions and borate ions to eliminate the remaining voids, including those between monolayer flakes. The obtained MXene films are compact and exhibit high tensile strength (739 MPa), Young’s modulus (72.4 GPa), electrical conductivity (10,336 S cm⁻¹), and EMI shielding capacity (71,801 dB cm² g⁻¹), as well as excellent oxidation resistance and thermal camouflage performance. The presented strategy provides an avenue for the high-performance assembly of other two-dimensional flakes.