Ultrasensitive textile strain sensors redefine wearable silent speech interfaces with high machine learning efficiency

This work introduces a silent speech interface (SSI), proposing a few-layer graphene (FLG) strain sensing mechanism based on thorough cracks and AI-based self-adaptation capabilities that overcome the limitations of state-of-the-art technologies by simultaneously achieving high accuracy, high computational efficiency, and fast decoding speed while maintaining excellent user comfort. We demonstrate its application in a biocompatible textile-integrated ultrasensitive strain sensor embedded into a smart choker, which conforms to the user’s throat. Thanks to the structure of ordered through cracks in the graphene-coated textile, the proposed strain gauge achieves a gauge factor of 317 with <5% strain, corresponding to a 420% improvement over existing textile strain sensors fabricated by printing and coating technologies reported to date. Its high sensitivity allows it to capture subtle throat movements, simplifying signal processing and enabling the use of a computationally efficient neural network. The resulting neural network, based on a one-dimensional convolutional model, reduces computational load by 90% while maintaining a remarkable 95.25% accuracy in speech decoding. The synergy in sensor design and neural network optimization offers a promising solution for practical, wearable SSI systems, paving the way for seamless, natural silent communication in diverse settings.