Spatial Data-Based Automatic and Quantitative Approach in Analyzing Maintenance Reachability

Reachability, as a vital parameter in product maintainability design, exerts a tremendous influence in practical maintenance, especially in the usage stage. To decrease subjectivity in maintenance reachability analysis, this study proposes an automatic and quantitative approach based on the spatial data of the human arm to implement maintenance reachability analysis. The approach focused on two aspects, namely, accuracy and efficiency. In terms of accuracy, the presented methodology starts from the maintenance spot where the human hand is attached. An original global data sequence set was generated, including the wrist, elbow, and shoulder joints, under the constraints of kinematics, in which a data sequence represents an arm motion. Moreover, the surrounding objects are represented by their geometric data, in which each data sequence is analyzed to judge whether collision occurs between arm segments and surrounding objects. In this filtering process, the data sequence is retained if the aforementioned collision does not occur. In terms of efficiency, owing to the large number of global data sequences, the efficiency of the interval selection in collision calculation is also taken into consideration in this methodology. Unlike the traditional methods in the virtual environment, the starting point is the maintenance spot, rather than the human body. Hence, nearly all possibilities of arm postures are considered in a global perspective with little subjective involvement, which enhances the automation and objectivity in maintenance reachability analysis to a certain extent. The case study shows the usability and feasibility by a practical maintenance scene.