Reliability-oriented product manufacturing quality improvement approach based on R-KQC and DMAIC

Reliability-oriented product quality improvement is of great significance to assurance the fitness of quality control and management activities in the manufacturing process. A novel reliability-oriented product manufacturing quality improvement approach based on DMAIC (i.e. define, measure, analysis, improvement, control) and driven by reliability-oriented key quality characteristic (R-KQC) is proposed to prevent reliability degradation and improve product fitness quality in the manufacturing process. First, with the manufacturing reliability based on RQR chain taken into consideration, the connotation of R-KQC is defined. Second, a reliability-oriented DMAIC process driven by R-KQC is proposed. The R-KQC identification method based on feature selection and Shaply additive explanations (SHAP) is proposed. In order to improve the quality of manufacturing process effectively, R-KQC improvement method of response surface and R-KQC control method based on time-between-events (TBE) control chart are proposed. Finally, an illustrated example of an insulating base is provided to verify the effectiveness of the proposed approach, the average failure rate of the latest batch is reduced by 37.8%.