Preparation of graphene-enhanced nickel-phosphorus composite films by ultrasonic-assisted electroless plating

To improve the mechanical properties of nickel-phosphorus (Ni-P) mold material for glass molding, an ultrasonic-assisted electroless plating method is proposed for the synthesis of graphene-enhanced nickel-phosphorus (G-Ni-P) composite films on heat-resistant stainless steel (06Cr25Ni20). Graphene flakes are prepared by an electrochemical exfoliation method. The surface roughness of the as-plated G-Ni-P composite plating is Ra 2.84 μm, which is higher than that of the Ni-P plating deposited using the same method. After annealing at 400 ºC for 2 h, the main phase of the G-Ni-P composite is transformed to crystalline Ni ₃ P with an average grain size of 32.8 nm. The Vickers hardness and Young's modulus of the G-Ni-P composite are increased by 8.0% and 8.2% compared with the values of Ni-P, respectively. The detailed plating process is of great significance for the fabrication of G-Ni-P mold materials with enhanced mechanical properties.