High-temperature interface stability of tri-layer thermal environmental barrier coatings

Thermal environmental barrier coatings (TEBCs) are capable of protecting ceramic matrix composites (CMCs) from hot gas and steam. In this paper, a tri-layer TEBC consisting of 16 mol% YO_1.5 stabilized HfO₂ (YSH16) as thermal barrier coating, ytterbium monosilicate (YbMS) as environmental barrier coating, and silicon as the bond coating was designed. Microstructure evolution, interface stability, and oxidation behavior of the tri-layer TEBC at 1300 °C were studied. The as-sprayed YSH16 coating was mainly comprised of cubic phase and ∼3.4 vol% of monoclinic (M) phase. After 100 h of heat exposure, the volume fraction of the M phase increased to ∼27%. The YSH16/YbMS interface was proved to be very stable because only slight diffusion of Yb to YSH16 was observed even after thermal exposure at 1300 °C for 100 h. At the YbMS/Si interface, a reaction zone including a Yb₂Si₂O₇ layer and a SiO₂ layer was generated. The SiO₂ grew at a rate of ∼0.039 μm²/h in the first 10 h and a reduced rate of 0.014 μm²/h in the subsequent exposure.