Generalized Scale Factor Calibration Method for an Off-Axis Digital Image Correlation-Based Video Deflectometer

When using off-axis digital image correlation (DIC) for non-contact, remote, and multipoint deflection monitoring of engineering structures, accurate calibration of the scale factor (SF), which converts image displacement to physical displacement for each measurement point, is critical to realize high-quality displacement measurement. In this work, based on the distortion-free pinhole imaging model, a generalized SF calibration model is proposed for an off-axis DIC-based video deflectometer. Then, the transversal relationship between the proposed SF calibration method and three commonly used SF calibration methods was discussed. The accuracy of these SF calibration methods was also compared using indoor rigid body translation experiments. It is proved that the proposed method can be degraded to one of the existing calibration methods in most cases, but will provide more accurate results under the following four conditions: (1) the camera’s pitch angle is more than 20°, (2) the focal length is more than 25 mm, (3) the pixel size of the camera sensor is more than 5 um, and (4) the image y-coordinate corresponding to the measurement point after deformation is far from the image center.