Gearbox fault diagnosis using adaptive wavelet filter

Vibration signals from a gearbox are usually noisy. As a result, it is difficult to find early symptoms of a potential failure in a gearbox. Wavelet transform is a powerful tool to disclose transient information in signals. An adaptive wavelet filter based on Morlet wavelet is introduced in this paper. The parameters in the Morlet wavelet function are optimised based on the kurtosis maximisation principle. The wavelet used is adaptive because the parameters are not fixed. The adaptive wavelet filter is found to be very effective in detection of symptoms from vibration signals of a gearbox with early fatigue tooth crack. Two types of discrete wavelet transform (DWT), the decimated with DB4 wavelet and the undecimated with harmonic wavelet, are also used to analyse the same signals for comparison. No periodic impulses appear on any scale in either DWT decomposition.