Full-Scale Simulation and Experimental Study of Heat Transfer in Landing Gear Brake Discs for Medium-Sized Passenger Aircraft

Featured Application: This study’s findings have direct applications in the design and optimization of aircraft brake systems, enhancing the understanding of heat transfer behaviors in brake discs. Aircraft brake discs undergo rapid temperature rises during braking, critically impacting safety, lifespan, and adjacent components. Therefore, it is particularly important to study the heat transfer mechanism during the braking process and predict the temperature distribution of the brake disc. To address challenges in experimental studies (e.g., high costs and extreme conditions), this study employs full-scale numerical simulations to investigate heat transfer behaviours in medium-sized passenger aircraft brake discs. In the numerical simulation process, a coupling model that comprehensively considers the friction heat generation of the brake disc, the solid heat transfer between the discs, and the heat dissipation of the outer surface of the disc and the surrounding air is constructed to accurately describe the heat transfer characteristics of the brake disc under dynamic conditions. The study shows that the surface temperature of the brake disc rises sharply during the braking process, resulting in a significant increase in the temperature gradient; at the same time, the surrounding air flow state significantly affects the heat dissipation efficiency of the brake disc and affects its temperature distribution. Finally, the effectiveness of the numerical simulation was verified by experiments, and the maximum relative error between the experimental results and the simulation results was about 4.5%. This study provides a research basis for optimizing the structural design of the brake disc, improving its heat dissipation performance and operating safety.