Facile One-Step Preparation of 3D Nanoporous Cu/Cu₆Sn₅ Microparticles as Anode Material for Lithium-Ion Batteries with Superior Lithium Storage Properties

In this article, three-dimensional nanoporous Cu/Cu₆Sn₅ microparticles (3D-NP Cu/Cu₆Sn₅ MPs) were prepared by one-step chemical dealloying of Cu₂₀Sn₈₀ (at%) alloy slices in a mixed aqueous solution of HF and HNO₃ and then filled into a three-dimensional porous copper foam (3D-PCF) skeleton as anode (3D-PCF@Cu/Cu₆Sn₅) for lithium-ion batteries (LIBs). The results show that the ellipsoidal 3D-NP Cu/Cu₆Sn₅ MPs with feature sizes of 3 to 8 μm are composed of numerous uniform nanoparticles (100 to 200 nm) and plenty of voids. Compared with similar Sn-based electrodes in this work and other published reports, the as-prepared electrode delivers more outstanding electrochemical performance with a superior reversible capacity of 1.90 mAh cm⁻², 84.44% capacity retention and > 99.5% coulombic efficiency upon 200 cycles. The cycling stability and integrity of the overall structure of the composite electrode have been greatly enhanced under the synergistic effect of the buffer effect of copper as the inactive component, the unique hierarchical porous electrode architecture and the effective limitation in three dimensions of the 3D-PCF skeleton. We are confident that this work can provide new-generation LIBs with a promising anode candidate and a facile method of dealloying, and a subsequent filling step can achieve the practical production and application of high-performance LIBs.