Effect of Sn addition on hot tearing susceptibility of AXJ530 alloy

The effects of different Sn additions (0, 0.5, 1.0, and 2.0 wt%) on hot tearing susceptibility (HTS) of AXJ530 alloy were studied using 'T-shaped' hot tearing mold at a pouring temperature of 700 °C and a mold temperature of 200 °C and paraffin permeation method. The dendrite coherency temperature was obtained by means of differential thermal analysis (DTA), and phases evolution, microstructures and morphology of the crack zone of AXJ530-xSn alloys were also investigated by using x-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS). The experimental results show that the HTS of AXJ530-xSn alloys increases with Sn additions up to 1.0 wt%, and then exhibits a slight decrease with further Sn additions up to 2.0 wt%. The Sn additions into AXJ530 alloy can first form CaMgSn phase with high melting point, reduce amount of α-Mg+(Mg,Al)₂Ca eutectic phase, increase the dendrite coherency temperature, decrease the thickness of liquid film and the feeding ability at the end of solidification, resulting in the rise of the HTS. However, the improvement in hot tearing resistance for AXJ530-2.0Sn alloy can be attributed to the grain refinement, lower dendrite coherency temperature and formation of the Mg₁₇Al₁₂ phase with a low melting point to feed more readily at the end of solidification, which improves the state of dendrite and the feeding channel.