Analysis and optimization for a contactor with feedback controlled magnet system

In the optimum design of AC contactors, it is important to analyze the dynamic behavior. Moreover, movable contact and core bounces have remarkable effect on the lifetime of contactors. According to a new kind of contactor with feedback controlled magnet system, this paper builds two different sets of periodically inter-transferred equations to obtain the dynamic characteristics of the contactor. The equations describe the coupling of the electric circuit, electromagnetic field and mechanical system taking account of the influence of friction. Then, the paper gives an optimum design to the dimension and the duty ratio of the contactor' pulse modulated wave (PWM) under different exciting, and proves, by experiment and simulation, that the bounce time of the contactor working in the optimized duty ratio is much less than that of the general AC contactors.