TY - JOUR
T1 - An efficient generation grinding method for spur face gear along contact trace using disk CBN wheel
AU - Chu, Xiaomeng
AU - Wang, Yanzhong
AU - Du, Shaofeng
AU - Huang, Yizhan
AU - Su, Guoying
AU - Liu, Douwei
AU - Zang, Lei
N1 - Publisher Copyright:
© 2020, Springer-Verlag London Ltd., part of Springer Nature.
PY - 2020/9/1
Y1 - 2020/9/1
N2 - In order to further improve the grinding efficiency of face gear, this paper presents a novel method for grinding face gear along contact trace using disk CBN wheel. Firstly, the grinding principle of face gear is studied, and the tooth surface equations of rack and gear shaper cutter are derived, thus formulating the tooth surface equation of disk CBN wheel. Secondly, considering the structure of the face gear grinding machine tool and the impact of the grinding wheel parameters on the face gear tooth surface, the disk CBN wheel configuration is proposed, and the calculation method of the tool position of the face gear grinding is established. Thirdly, according to the structural characteristics of the grinding wheel, the tooth surface contact trace of the face gear is designed, and the face gear development grinding processing method along the tooth surface contact traces is presented. Finally, a test of grinding spur face gear with disk CBN wheel is carried out on a laboratory-made five-axis face gear processing machine. The test results verified the correctness of the face gear grinding. Compared with the dish wheel for grinding face gear, the grinding method proposed in this paper can further improve the grinding efficiency of face gear. This method will break new ground for the engineering application of the face gear.
AB - In order to further improve the grinding efficiency of face gear, this paper presents a novel method for grinding face gear along contact trace using disk CBN wheel. Firstly, the grinding principle of face gear is studied, and the tooth surface equations of rack and gear shaper cutter are derived, thus formulating the tooth surface equation of disk CBN wheel. Secondly, considering the structure of the face gear grinding machine tool and the impact of the grinding wheel parameters on the face gear tooth surface, the disk CBN wheel configuration is proposed, and the calculation method of the tool position of the face gear grinding is established. Thirdly, according to the structural characteristics of the grinding wheel, the tooth surface contact trace of the face gear is designed, and the face gear development grinding processing method along the tooth surface contact traces is presented. Finally, a test of grinding spur face gear with disk CBN wheel is carried out on a laboratory-made five-axis face gear processing machine. The test results verified the correctness of the face gear grinding. Compared with the dish wheel for grinding face gear, the grinding method proposed in this paper can further improve the grinding efficiency of face gear. This method will break new ground for the engineering application of the face gear.
KW - Contact trace
KW - Disk CBN wheel
KW - Face gear
KW - Five-axis machine
KW - Grinding
UR - https://www.scopus.com/pages/publications/85089575165
U2 - 10.1007/s00170-020-05927-1
DO - 10.1007/s00170-020-05927-1
M3 - 文章
AN - SCOPUS:85089575165
SN - 0268-3768
VL - 110
SP - 1179
EP - 1187
JO - International Journal of Advanced Manufacturing Technology
JF - International Journal of Advanced Manufacturing Technology
IS - 5-6
ER -