A preliminary study on the mechanical characteristics of the titanium scaffolds with three-dimensional mesh structure fabricated by electron beam melting

Objective: To examine the biomechanical properties of three-dimensional(3D) printed electron beam melting(EBM) Ti-6Al-4V mesh as scaffold for mandibular repairment. Methods: We fabricated Ti-6Al-4V samples of different structures with strut, sheet and 3D mesh scaffolds(a controllable diameter 0.35, 0.50, 0.70 mm, distribution density: intensive sparse) by EBM process. The mechanical properties of these structures were examined by X-ray energy dispersive spectrum(EDS), uniaxial tensile test, three-point bending test, under compression load and compared with their different microstructure and mechanical properties. Results: Compressive deformation behavior of these cellular structures exhibited brittle character that had a typical irregular plateau region in the stress-strain curves. The mesh of larger diameter(d=0.70 mm) showed higher specific strength than the meshs of small diameter(d=0.35 mm) did, and the other 3D mesh under the same condition showed identical specific stiffness. Conclusions: EBM was successfully used to fabricate novel 3D mesh Ti-6Al-4V structures for applications. By optimizing the buckling and bending deformation, Ti-6Al-4V cellular solids with high strength, low modulus. Furthermore, the results of mechanical property and chemistry composition showed that the scaffold could completely satisfy the requirement of hard tissue repairment.