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Time-domain simulation and experimental verification of dynamic cutting forces and chatter stability for circular corner milling

  • Beihang University
  • Hunan University of Technology

Research output: Contribution to journalArticlepeer-review

Abstract

Based on the modeling of circular corner milling process, the implicit three-step four-order ADAMS numerical analysis method is presented in this article to solve the differential equation of milling dynamics, which considers non-uniform variation of the radial depth of cut and nonlinear feature of tool-workpiece system. The dynamic cutting forces are predicted in time domain and experimentally verified. On this basis, with comprehensive application of time-domain stability criteria for predicted data, the chatter stability of the milling process is simulated. The predicted stability lobe diagrams are compared against experimental results to confirm the validity of the simulation algorithm, which provides an effective way to optimize cutting parameters for circular corner milling.

Original languageEnglish
Pages (from-to)932-939
Number of pages8
JournalProceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Volume229
Issue number6
DOIs
StatePublished - 1 Jun 2015

Keywords

  • Circular corner milling
  • chatter stability
  • dynamic cutting force
  • time-domain simulation

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