Three-dimensional numerical simulation of hybrid rocket motor based on dynamic mesh technology

The three-dimensional dynamic numerical simulation is rare in previous studies of hybrid rocket motors, therefore, a three-dimensional dynamic numerical model is established. A hybrid rocket motor is designed, which adopts 98 wt% hydrogen peroxide and polyethylene as the propellants. Then, a ground experiment is conducted to verify the model. The results show that the method of adopting dynamic mesh technology to simulate the three-dimensional regression of the combustion surface is feasible. The average errors of thrust and pressure in the simulation and experiment are 5.6% and 7.9%, respectively. Moreover, the inner surface of grain is scanned by computed tomography after the experiment. The average deviation of port diameter is 5% between the simulation and experiment, therefore, the accuracy of this model is acceptable. Then, the results also show that the thrust and pressure both gradually decrease with time in the simulation and experiment at 5-10 s. The main reason is the rapid reduction in the fuel mass flow rate. However, the pressure in simulation is stable but decreases with time in experiment at 10-25 s. The main reason is the expansion of the nozzle throat caused by the ablation. The results demonstrate that the numerical method can accurately predict motor performance. In addition, the flow field is approximately uniform along the circumference by the dynamic numerical method, which is difficult to obtain for the conventional steady-state and two-dimensional methods. It is the first time to realize the three-dimensional regression in hybrid rocket motors. Therefore, this method can be used to predict the three-dimensional regression of the complex shapes grain and also can guide the design of grain shape in hybrid rocket motors.