Thermal barrier coating bonded by (Al2O3-Y2O3)/(Y2O3-stabilized ZrO2) laminated composite coating prepared by two-step cyclic spray pyrolysis

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Abstract

Thermal barrier coating bonded by (Al2O3-Y2O3)/(Y2O3-stabilized ZrO2) (YSZ) laminated coating has been developed on Ni-based superalloy by two-step cyclic pyrolysis. It is demonstrated, from cyclic oxidation tests at 1100°C, that YSZ top coat and alloy substrate can be bonded together effectively by the (Al2O3-Y2O3)/YSZ laminated coating, showing good resistance to oxidation, cracking, spallation and buckling. These beneficial effects can be attributed to the sealing effect of the designed multi-sealed compact bond coat with α-Al2O3 layers, the decrease of thermal stresses, the increase of fracture toughness in such bond coat and no interdiffusion between the substrate and bond coat.

Original languageEnglish
Pages (from-to)37-45
Number of pages9
JournalCorrosion Science
Volume80
DOIs
StatePublished - Mar 2014

Keywords

  • A. Superalloys
  • B. Thermal cycling
  • C. Oxidation
  • C. Oxide coatings
  • C. Selective oxidation

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