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Rare-earth gradient lattice engineering enables ultra-fast charging sodium-ion batteries

  • Bijiao He
  • , Huajun Tian*
  • *Corresponding author for this work
  • North China Electric Power University

Research output: Contribution to journal › Article › peer-review

Abstract

Alluaudite-type iron-based sulfates are promising low-cost cathodes for sodium-ion batteries but suffer from poor ionic/electronic transport kinetics and interfacial degradation. Herein, we innovatively propose a rare-earth gradient lattice engineering strategy, synergistically improving both interfacial stability and bulk electrochemical behavior. By synthesizing the rare-earth (RE = Y, La, Ce, Pr, Nd, Gd, and Yb) modified Na2.5Fe1.75(SO4)3 (RE-NFS), an ingenious substitution strategy is proposed. We systematically examine the effect of RE ionic radius on lattice strain and structural stability. A systematic screening of rare-earth elements reveals an inverse correlation between dopant ionic radius and cycling stability, enabling the rational design of a rare-earth-ion gradient architecture that forms a Ce-enriched surface layer while preserving active sites in the bulk. Mechanistic studies show that Ce acts as a structural pillar to improve lattice reversibility and weakens the Na-O bond to accelerate charge transfer kinetics. The designed RE-NFS cathode delivers ultra-stable cycling performance (over 10,000 cycles at 5C) and an ultra-fast charge capability at 100C. An Ah-level pouch cell achieves a capacity retention of 87.5% after 1200 cycles at 1C. This gradient lattice engineering offers a new design paradigm for ultra-fast charging and long-life cathode materials in advanced sodium-ion batteries.

Original languageEnglish
Article number180038
JournalChemical Engineering Journal
Volume546
DOIs
StatePublished - 15 Oct 2026
Externally publishedYes

Keywords

  • Fast Na kinetics
  • Gradient lattice engineering
  • Rare earth
  • Sodium-ion batteries
  • Structural stability

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