Abstract
Alluaudite-type iron-based sulfates are promising low-cost cathodes for sodium-ion batteries but suffer from poor ionic/electronic transport kinetics and interfacial degradation. Herein, we innovatively propose a rare-earth gradient lattice engineering strategy, synergistically improving both interfacial stability and bulk electrochemical behavior. By synthesizing the rare-earth (RE = Y, La, Ce, Pr, Nd, Gd, and Yb) modified Na2.5Fe1.75(SO4)3 (RE-NFS), an ingenious substitution strategy is proposed. We systematically examine the effect of RE ionic radius on lattice strain and structural stability. A systematic screening of rare-earth elements reveals an inverse correlation between dopant ionic radius and cycling stability, enabling the rational design of a rare-earth-ion gradient architecture that forms a Ce-enriched surface layer while preserving active sites in the bulk. Mechanistic studies show that Ce acts as a structural pillar to improve lattice reversibility and weakens the Na-O bond to accelerate charge transfer kinetics. The designed RE-NFS cathode delivers ultra-stable cycling performance (over 10,000 cycles at 5C) and an ultra-fast charge capability at 100C. An Ah-level pouch cell achieves a capacity retention of 87.5% after 1200 cycles at 1C. This gradient lattice engineering offers a new design paradigm for ultra-fast charging and long-life cathode materials in advanced sodium-ion batteries.
| Original language | English |
|---|---|
| Article number | 180038 |
| Journal | Chemical Engineering Journal |
| Volume | 546 |
| DOIs | |
| State | Published - 15 Oct 2026 |
| Externally published | Yes |
Keywords
- Fast Na kinetics
- Gradient lattice engineering
- Rare earth
- Sodium-ion batteries
- Structural stability
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