Process Monitoring for Vacuum-Assisted Resin Infusion by Using Carbon Nanotube-Based Sensors

This paper developed a carbon nanotube (CNT)-coated aramid fiber sensor, which was successfully used to monitor the resin flow front and sense the fluid pressure difference during the (VARI) process. The electrical resistance change of the CNT-coated fiber sensor was compared with that of buckypaper materials. The results show that the electrical resistances of CNT sensors show rapid growth successively along the infusion direction once the flow front reaches the sensor position during resin infusion in the VARI process. The electrical resistance of CNT-coated fiber sensors may increase by as much as 12 times after full impregnation. For the thicker preform, the resistance change ΔR/R₀ of sensors on the top surface is closely related to fluid pressure, and bigger fluid pressure close to the inlet may result in a larger ΔR/R₀. Two competitive factors affecting the electrical resistance of a CNT-coated sensor are revealed: aramid fiber tow swelling due to resin impregnation, and the compaction effect arising from resin pressure on the CNT network. In addition, the sensors on the top surface show a bigger ΔR/R₀ than the bottom ones, and as the preform thickness decreases, these sensors tend to show smaller ΔR/R₀.