On the microstructural evolution and mechanical property development of additively manufactured AlCoCrFeNi_2.1 eutectic high-entropy alloy with aging temperature

In this study, the microstructure and mechanical properties of a laser powder bed fusion processed eutectic high-entropy alloy, AlCoCrFeNi_2.1, and the influence of aging temperature have been investigated. The as-printed material consists of a hierarchical cellular eutectic microstructure with γ cells and a B2 network along the cell boundaries. The γ matrix contains homogeneously distributed Al₂O₃ nanoparticles and sporadically distributed L1₂ long-range ordered (LRO) domains. Some B2 grains contain ultrafine body-centred cubic Cr-rich precipitates. Aging at 500–700 °C leads to disruption of the B2 network and coarsening of the B2 grains at the intersections of several cells and thinning of the rest of the regions. At 800 °C, the B2 cellular network completely disappears and turns into large isolated spherical or near-spherical B2 particles with the original γ cells being fully integrated. At 600 °C, numerous ultrafine γ′ nanoparticles form from the γ matrix and turn into elongated γ′ at 700 °C but completely disappear at 800 °C due to the formation of thermally more stable B2 precipitates. The as-printed samples show a high yield strength (YS∼ 1050 MPa) and good ductility (elongation ∼ 20 %) due to the strengthening effects from the LRO domains and the less deformable B2 and Al₂O₃ particles. Aging at 600–700 °C leads to significant strength improvement mainly owing to the γ′ particles. Aging at 800 °C results in a considerable decrease in YS but improves the ductility due to the disappearance of γ′ precipitates and the B2 cellular network.