Numerical Simulation of Gas-Liquid Two-Phase Flow in a Downhole Multistage Axial Compressor Under Different Inlet Conditions

  • Mingchen Cao*
  • , Wei Pang
  • , Huanle Liu
  • , Shifan Su
  • , Yufan Wang
  • , Weihao Zhang
  • *Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

Abstract

During natural gas field extraction, downhole compressors frequently encounter gas-liquid two-phase flow conditions, yet the internal flow characteristics and performance evolution mechanisms remain insufficiently understood. This paper investigates a small-scale, low-pressure-ratio five-stage axial compressor using a multiphase numerical simulation method based on the Euler-Lagrange framework. The study systematically examines the effects of different inlet pressures (0.1 MPa, 1 MPa, 8 MPa) and liquid mass fraction (0%, 5%, 10%) on its overall and stage-by-stage performance, droplet evolution, and flow field structure. The results indicate that the inlet pressure exerts a decisive influence on the overall efficiency trend of wet compression. The stage efficiency response displays a trend of an initial decrease in the front stages followed by an increase in the rear stages, showing significant variation under different inlet pressures. Flow field analysis reveals that increased inlet pressure intensifies droplet aerodynamic breakup, leading to higher flow losses in the compressor. Simultaneously, under high-pressure conditions, the cumulative cooling effect resulting from droplet heat transfer and evaporation effectively enhances the flow stability in the rear stages. This research elucidates the interstage interaction mechanisms of gas-liquid two-phase flow in low-pressure-ratio multistage compressors and highlights the competing influences of droplet breakup and evaporation effects on performance under different pressure conditions, providing a theoretical basis for the optimal design of downhole wet gas compression technology.

Original languageEnglish
Article number275
JournalEnergies
Volume19
Issue number1
DOIs
StatePublished - Jan 2026

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

  1. SDG 7 - Affordable and Clean Energy
    SDG 7 Affordable and Clean Energy

Keywords

  • CFD
  • Euler-Lagrange
  • different inlet conditions
  • downhole boosting
  • gas-liquid two-phase flow
  • multistage axial compressor

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