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Microstructure and high through-thickness thermal conductivity of graphite fiber composite for structural applications

  • Ayou Hao
  • , Shaokai Wang
  • , Ming Chia Yang
  • , J. G. Park
  • , Jerry Horne
  • , Richard Liang*
  • , Joseph H. Koo
  • *Corresponding author for this work
  • High-Performance Materials Institute, Florida State University
  • KAI, LLC

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Combinations of nanoscale and microscale silver particles were used to construct heterogeneously conductive paths in graphite composites for improving through-thickness thermal conductivity. Composites with four different pitch-based graphite fibers were studied and compared to realize the improved thermal conductivity with adequate mechanical performance. The test panels of EWC300X graphite fibers and sliver fillers achieved a through-thickness thermal conductivity of ∼10.0 W/m·K at 25 °C. The rheological behavior of Epon862/curing agent resin and silver flakes filled Epon862/curing agent resin was studied for the standardization and quality control of large panel fabrication. By adding 40wt% silver flakes in the resin system, the viscosity greatly increased. The lowest viscosity of 40% silver flakes filled Epon862/curing agent resin system occurred at 65 °C; therefore, the curing process was modified accordingly to ensure resin/fiber wetting and reduction of voids. The hybrid composites with IM7 and pitch-based carbon fiber were also made in order to optimize the composite performance with a balanced thermal conductivity and mechanical properties. The failure mechanisms of laminated composites with and without silver fillers were investigated. The IM7/EWC300X hybrid composite with a density of 2.31 g/cm3 showed a thermal conductivity of 5.29 W/ m·K and adequate mechanical properties for structural applications.

Original languageEnglish
Title of host publication56th AIAA/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference
PublisherAmerican Institute of Aeronautics and Astronautics Inc.
ISBN (Electronic)9781624103421
DOIs
StatePublished - 2015
Externally publishedYes
Event56th AIAA/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference 2015 - Kissimmee, United States
Duration: 5 Jan 20159 Jan 2015

Publication series

Name56th AIAA/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference

Conference

Conference56th AIAA/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference 2015
Country/TerritoryUnited States
CityKissimmee
Period5/01/159/01/15

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