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Intergranular corrosion of spark plasma sintered 2024 aluminum alloy at different heat treatment states

  • Yan Bing Meng
  • , Song Mei Li*
  • , Jian Hua Liu
  • , Mei Yu
  • , Wen Ming Tian
  • *Corresponding author for this work
  • Beihang University
  • North China Institute of Aerospace Engineering

Research output: Contribution to journal › Article › peer-review

Abstract

Abstract: 2024 aluminum alloys were consolidated by using spark plasma sintering (SPS) method, and then heat treated by solid solution treatment (SST) and aging treatment (AT) procedures. The average grain size of bulk samples sintered with 5, 20 and 50 μm powders was 3.72, 4.73 and 8.11 μm, respectively. The difference between the average grain size and original powder size was attributed to the recrystallization during short sintering process. The number of the inclusion phases in these samples decreased after SST and increased after subsequent AT. Besides, it was observed that intergranular corrosion (IGC) cracks initiated from stable pits due to the electrochemical inhomogeneity between the intermetallic particles (IMPs) and the aluminum matrix (176.02, 110.83 and 164.80 mV for as-SPS, as-SST and as-AT samples, respectively). Besides, the cracks would propagate along the grain boundaries (GBs) and bypass the IMPs at GBs during propagation. It was revealed that the sample after SST presented the best IGC resistance, and this was ascribed to the reduce of IMPs, both in size and number. Graphical abstact: [Figure not available: see fulltext.]

Original languageEnglish
Pages (from-to)3865-3877
Number of pages13
JournalRare Metals
Volume41
Issue number11
DOIs
StatePublished - Nov 2022

Keywords

  • Heat treatment
  • Intergranular corrosion
  • Intermetallic particles
  • Microstructure
  • Surface potential difference

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