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Interfacial failure induced by dynamic evolutional stress of NiCoCrAlY-4YSZ TBCs during gradient thermal cycling: Effect of 4YSZ top coat thickness

  • Chuntang Yu
  • , Lei Zhang
  • , Zebin Bao*
  • , Min Feng*
  • , Luoyi Zou
  • , Jianjun Pan
  • , Shuai Li
  • , Guozheng Quan
  • , Shenglong Zhu
  • , Fuhui Wang
  • *Corresponding author for this work
  • Chongqing Institute of Technology
  • CAS - Institute of Metal Research
  • University of Chinese Academy of Sciences
  • CAS - Shanghai Institute of Ceramics
  • Chongqing University
  • Northeastern University China

Research output: Contribution to journalArticlepeer-review

Abstract

As the continuation of the previous work, the dynamic evolution of stress field of NiCoCrAlY-4YSZ TBCs with the top coat thickness of 100 and 200 μm at 1000 cycle is constructed based on the real interfacial morphologies of the TC/BC. Results indicated that interfacial stress usually exhibits higher value at the heating stage than cooling stage, which is completely different from the previous results during isothermal cyclic oxidation. Furthermore, the formed (Ni,Co)(Cr,Al)2O4 spinel oxide is unable to promote the high stress level at the TC/BC interface. The relationship between the stress state and formed (Ni,Co)(Cr,Al)2O4 spinel oxide as well as relative roughness was discussed.

Original languageEnglish
Article number130408
JournalSurface and Coatings Technology
Volume477
DOIs
StatePublished - 15 Feb 2024
Externally publishedYes

Keywords

  • FEM
  • Gradient thermal cycling
  • Interfacial failure
  • Thermal barrier coatings (TBCs)
  • Thermal grown oxide (TGO)

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