Environment-friendly preparation of exfoliated graphite and functional graphite sheets

Exfoliated graphite (EG) is promising oil sorbent as well as an intermediate product for the preparation of flexible graphite films (FGFs). It has been a critical challenge to energy conservation and pollution abatement for the traditional EG production technique. Here, we propose a simple and effective preparation method to acquire EG in which flake graphite is intercalated and exfoliated at room temperature, not involving any pollutant emission. The influence factors in the preparation process were explored, such as the amount of H₂SO₄ and H₂O₂, the temperature for the preparation of room temperature exfoliated graphite (RTEG). In contrast to the EG by high temperature exfoliation (HTEG), RTEG exhibits a homogeneous structure and a significantly increased volume and surface area. Moreover, EG blocks with high oil sorption capacity and excellent reuse performance can be obtained by RTEG method. Especially, FGFs fabricated by RTEG has high flexibility, thermal conductivity and electrical conductivity. It suggests that this environment-friendly technology is suitable for large-scale industrial implementation of graphite-based oil sorbents and flexible materials.