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Enhancing mechanical properties of additively manufactured AlSi10Mg alloy via Graphene oxide modification

  • Changyi Yang
  • , Peng Yan
  • , Zhenhua Li
  • , Haiping Zhang
  • , Chaoli Ma
  • , Wenlong Xiao*
  • *Corresponding author for this work
  • Beihang University
  • Kunming University of Science and Technology

Research output: Contribution to journalArticlepeer-review

Abstract

Additively manufactured graphene-reinforced aluminum matrix composites (AMCs) demonstrate unique application potential. This study presents a novel approach to strengthening AlSi10Mg alloy by incorporating Graphene Oxide (GO) via laser powder bed fusion (LPBF). Microstructural characterization revealed that the incorporated GO was well preserved without detectable carbide formation and promoted the in-situ formation of nanoscale precipitates. Consequently, the AlSi10Mg/GO composite exhibited significantly enhanced mechanical properties, achieving an ultimate tensile strength of 457 ± 8 MPa, a fracture elongation of 7.7 ± 0.9%, and a superior work-hardening capacity. This strengthening is attributed to a multiscale synergistic effect involving micrometer-sized GO dispersion, coherent nanoscale Al3Mg2 precipitates, and finely dispersed Al2O3 particles. These aspects collectively offer a new pathway for designing high-performance AM composites via controlled in-situ reactions.

Original languageEnglish
Article number140310
JournalMaterials Letters
Volume411
DOIs
StatePublished - 15 May 2026

Keywords

  • Additive manufacturing
  • AlSi10Mg
  • Graphene oxide
  • Mechanical properties
  • Microstructure

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