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Effect of initial residual stress on machining deformation of a casing part

  • Bianhong Li
  • , Wenbing Zhou
  • , Hongbin Deng*
  • , Hanjun Gao
  • *Corresponding author for this work
  • Beijing Institute of Technology
  • Shenzhen Voxtech Corporation Limited
  • Beihang University

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Initial residual stress of blank is the main cause for the workpiece machining deformation. Based on the simplified equivalent model and the finite element analysis method, the effects of initial residual stress in bidirectional, axial direction and tangential direction on the deformation of an aluminum alloy conical case were studied respectively. The deformations of case were judged by flatness and roundness error of the end face of the case. From the results, it can be seen that the influence of the initial axial residual stress on the roundness error of the end face is greater than that of the radial residual stress; among all the errors, the roundness error of the large end face is much larger than that of other errors. It is shown that the roundness error of the large end face and the initial axial residual stress of the workpiece are the most important issues to be controlled in actual machining process. This conclusion has certain guiding significance for practical application.

Original languageEnglish
Title of host publicationMaterial Engineering and Manufacturing II
EditorsXiao Hong Zhu
PublisherTrans Tech Publications Ltd
Pages139-144
Number of pages6
ISBN (Print)9783035715187
DOIs
StatePublished - 2020
Event3rd International Conference on Material Engineering and Manufacturing, ICMEM 2019 and 4th International Conference on Materials Engineering and Nanotechnology, ICMEN 2019 - Chongqing, China
Duration: 18 Jul 201921 Jul 2019

Publication series

NameMaterials Science Forum
Volume976 MSF
ISSN (Print)0255-5476
ISSN (Electronic)1662-9752

Conference

Conference3rd International Conference on Material Engineering and Manufacturing, ICMEM 2019 and 4th International Conference on Materials Engineering and Nanotechnology, ICMEN 2019
Country/TerritoryChina
CityChongqing
Period18/07/1921/07/19

Keywords

  • Casing part
  • FEM (Finite Element Method)
  • Machining deformation
  • Residual stress

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