Dripping–jetting transition of a capillary jet with velocity relaxation

The transition between dripping and jetting regimes of capillary jets is crucial for applications such as ink-jet printing and drug release. A liquid jet emitting from a nozzle usually exhibits a non-uniform initial velocity profile, influencing the transition between regimes, with the role of velocity relaxation remaining largely unexplored. Here we investigate the dripping–jetting transition of a capillary jet with velocity relaxation through a combination of experiments and stability analysis. Experimental measurements show that velocity relaxation consistently lowers the critical transition Weber number, We_c, contradicting predictions from the classic local spatio-temporal stability theory. To resolve this discrepancy, we developed a global stability model accounting for the velocity relaxation to calculate We_c at different Reynolds numbers (Re). Our model provides accurate predictions for jets both with and without velocity relaxation and reveals that the key to the discrepancy lies primarily in the non-parallel effects of jet disturbances caused by velocity relaxation. The velocity relaxation process upstream facilitates the non-uniformity and non-parallelism of the global disturbances and leads to stronger radial–axial coupling in the disturbance field at a higher Re, showing a global dynamics beyond the ability of local analysis. Formulas of We_c for both Poiseuille- and uniform-velocity jets are proposed based on the results of global stability analysis. These findings elucidate the dynamics of the global instability for dripping–jetting transition under the influence of velocity relaxation and provide guidance for the precise control of jet behaviours in practical applications.