Development and validation of an energy simulation for a desktop additive manufacturing system

  • Li Yi*
  • , Bahram Ravani
  • , Jan C. Aurich
  • *Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

Abstract

The assessment and minimization of energy consumptions of additive manufacturing (AM) processes are currently emerging research tasks. It is evident that the energy consumption of an AM process can be one or two orders of magnitude higher than conventional manufacturing processes. For improving the sustainability performance of AM, the energy use of AM should be evaluated and optimized in the design phase for planning products and AM processes. In order to support the quantification and evaluation of the energy consumption of AM, we have developed an energy simulation of a desktop AM system by using a physical modeling approach. Moreover, experiments have been carried out to validate and confirm the simulation accuracy and reliability. The result of the experimental validation has shown that the accuracy of the developed simulation approach can be up to approximately 98 %.

Original languageEnglish
Article number101021
JournalAdditive Manufacturing
Volume32
DOIs
StatePublished - Mar 2020
Externally publishedYes

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

  1. SDG 7 - Affordable and Clean Energy
    SDG 7 Affordable and Clean Energy

Keywords

  • Additive manufacturing
  • Bond graph
  • Energy simulation
  • Fused deposition modeling
  • Physical modeling approach

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