Abstract
Efficient and durable electrochemical conversion of CO2 to formate at industrially relevant current densities remains challenging, as Sn-based catalysts often suffer from poor conductivity, structural degradation, and overly strong binding to key reaction intermediates. Here, we introduce a nanogrid-directed interfacial electric field engineering strategy that addresses these limitations by spatially confining Sn nanoparticles within a conductive carbon nanotube nanogrid framework (Sn@CNT). The hierarchical architecture induces intense and well-distributed interfacial electric fields, which accelerate charge transport, optimize the adsorption–desorption kinetics of *HCOOH intermediates, and promote interfacial H2O dissociation while maintaining a favorable local ion environment. As a result, the Sn@CNT catalyst delivers a Faradaic efficiency (FE) of 95.6% for formate at 300 mA cm−2, and maintains over 90% FE for 200 h in a flow cell in alkaline conditions. In the solid-electrolyte cell, the formate combines with protons to yield formic acid, enabling stable production of 1.1 m formic acid at 400 mA for more than 300 h without observable performance decay. Operando spectroscopy and theoretical simulations reveal that the CNT nanogrid establishes a confined interfacial field that redistributes local charges, facilitates H2O activation, and lowers the desorption barrier of *HCOOH intermediates. This cooperative field modulation also establishes a mild microenvironment that enhances CO2 reduction kinetics while suppressing the competing hydrogen evolution reaction. This work demonstrates nanogrid-directed interfacial field engineering as a broadly applicable approach for tailoring electrochemical interfaces, offering design principles for efficient and stable CO2-to-formate electrosynthesis.
| Original language | English |
|---|---|
| Journal | Small |
| DOIs | |
| State | Accepted/In press - 2026 |
Keywords
- CNT framework
- CO electroreduction
- Sn catalyst
- formate electrosynthesis
- interfacial electric field engineering
- nanogrid confinement
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