车用复合材料模压注塑一体成型关键技术综述

Lingyu Sun; Chunjie Guo; Guohong Shi; Junlei Wei; Zhaojiang Zhang; Deqiang Wang; Xinting Ren

doi:10.19562/j.chinasae.qcgc.2025.04.010

车用复合材料模压注塑一体成型关键技术综述

Translated title of the contribution: Review on Key Technologies for Integrated Manufacture of Automotive Composite Materials by Injection Overmolding After Compression

Lingyu Sun^*
, Chunjie Guo
, Guohong Shi
, Junlei Wei
, Zhaojiang Zhang
, Deqiang Wang
, Xinting Ren

^*Corresponding author for this work

School of Transportation Science and Engineering

LTD.
Beihang University
BOGE Rubber & Plastics(Zhuzhou)Co. ,Ltd.
Pan Asia Automotive Technical Center Co. ,Ltd.
KlausMaffei Machinery(China)Co. ,Ltd.
Suzhou Tianyi Pengbo Material Technology Co. ,Ltd.
KlausMaffei Co. ,Ltd.

Research output: Contribution to journal › Review article › peer-review

Abstract

Injection overmolding after compression for thermoplastic composites balances the low cost and high performance. It can quickly and stably achieve integration of continuous/discontinuous fiber-reinforced composites,meeting the requirements of the automotive industry. This paper reviews the key points of equipment selection, process control and molding simulation,introduces the types of domestic materials,summarizes the optimization design methods for anisotropic bi-material structures,generalizes the evaluation methods for interface and overall performance,and puts forward some critical scientific and technological issues in the integrated design of "material - process - structure - performance".

Translated title of the contribution	Review on Key Technologies for Integrated Manufacture of Automotive Composite Materials by Injection Overmolding After Compression
Original language	Chinese (Traditional)
Pages (from-to)	692-700
Number of pages	9
Journal	Qiche Gongcheng/Automotive Engineering
Volume	47
Issue number	4
DOIs	https://doi.org/10.19562/j.chinasae.qcgc.2025.04.010
State	Published - 25 Apr 2025

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title = "车用复合材料模压注塑一体成型关键技术综述",

abstract = "Injection overmolding after compression for thermoplastic composites balances the low cost and high performance. It can quickly and stably achieve integration of continuous/discontinuous fiber-reinforced composites,meeting the requirements of the automotive industry. This paper reviews the key points of equipment selection, process control and molding simulation,introduces the types of domestic materials,summarizes the optimization design methods for anisotropic bi-material structures,generalizes the evaluation methods for interface and overall performance,and puts forward some critical scientific and technological issues in the integrated design of {"}material - process - structure - performance{"}.",

keywords = "automotive lightweighting, bi-material interface, injection overmolding after compression process, integrated design and manufacturing, thermoplastic composites",

author = "Lingyu Sun and Chunjie Guo and Guohong Shi and Junlei Wei and Zhaojiang Zhang and Deqiang Wang and Xinting Ren",

year = "2025",

month = apr,

day = "25",

doi = "10.19562/j.chinasae.qcgc.2025.04.010",

language = "繁体中文",

volume = "47",

pages = "692--700",

journal = "Qiche Gongcheng/Automotive Engineering",

issn = "1000-680X",

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TY - JOUR

T1 - 车用复合材料模压注塑一体成型关键技术综述

AU - Sun, Lingyu

AU - Guo, Chunjie

AU - Shi, Guohong

AU - Wei, Junlei

AU - Zhang, Zhaojiang

AU - Wang, Deqiang

AU - Ren, Xinting

PY - 2025/4/25

Y1 - 2025/4/25

N2 - Injection overmolding after compression for thermoplastic composites balances the low cost and high performance. It can quickly and stably achieve integration of continuous/discontinuous fiber-reinforced composites,meeting the requirements of the automotive industry. This paper reviews the key points of equipment selection, process control and molding simulation,introduces the types of domestic materials,summarizes the optimization design methods for anisotropic bi-material structures,generalizes the evaluation methods for interface and overall performance,and puts forward some critical scientific and technological issues in the integrated design of "material - process - structure - performance".

AB - Injection overmolding after compression for thermoplastic composites balances the low cost and high performance. It can quickly and stably achieve integration of continuous/discontinuous fiber-reinforced composites,meeting the requirements of the automotive industry. This paper reviews the key points of equipment selection, process control and molding simulation,introduces the types of domestic materials,summarizes the optimization design methods for anisotropic bi-material structures,generalizes the evaluation methods for interface and overall performance,and puts forward some critical scientific and technological issues in the integrated design of "material - process - structure - performance".

KW - automotive lightweighting

KW - bi-material interface

KW - injection overmolding after compression process

KW - integrated design and manufacturing

KW - thermoplastic composites

UR - https://www.scopus.com/pages/publications/105003047183

U2 - 10.19562/j.chinasae.qcgc.2025.04.010

DO - 10.19562/j.chinasae.qcgc.2025.04.010

M3 - 文献综述

AN - SCOPUS:105003047183

SN - 1000-680X

VL - 47

SP - 692

EP - 700

JO - Qiche Gongcheng/Automotive Engineering

JF - Qiche Gongcheng/Automotive Engineering

IS - 4

ER -

车用复合材料模压注塑一体成型关键技术综述

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